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Processing Technology

Six Stages. One Outcome:
99.99% SiO₂.

Mine to mill to port. Full supply chain transparency.

01

Primary Crushing

Raw quartz ore is fed into primary and secondary crushers, reducing run-of-mine material to 5–10mm. Screening efficiency exceeds 90%, ensuring consistent feed size for subsequent grinding stages.

Primary crushing plant reducing raw quartz ore to 5-10mm feed size
02

Grinding & Classification

Jaw-crushed material enters rod mills and ball mills for precision size reduction to 20 mesh, 100 mesh, or custom micron targets. Classification circuits separate on-spec material from oversize, which is returned for re-grinding.

Rod mills and ball mills grinding quartz to precise mesh sizes
03

Physical Purification

Attrition scrubbers agitate quartz particles under high-density slurry conditions, stripping clay coatings, iron staining, and fine mud inclusions from particle surfaces. Desliming circuits remove sub-10-micron fines before downstream processing.

Attrition scrubbers removing clay and iron staining from quartz particles
04

Magnetic Separation

High-intensity magnetic separators remove paramagnetic iron-bearing minerals including hematite, goethite, and iron-stained inclusion particles. This stage is critical for meeting Fe₂O₃ specifications required by photovoltaic and optical fiber applications.

High-intensity magnetic separators removing iron-bearing minerals from quartz
05

Flotation

Froth flotation with selective collectors removes residual non-magnetic silicate impurities including mica, feldspar, and chlorite. The process uses non-toxic reagents with full effluent treatment before discharge.

Flotation process removing mica feldspar and chlorite impurities
06

Chemical Purification

Controlled acid leaching with dilute HCl and HF dissolves residual metallic oxide inclusions from grain surfaces and intracrystalline fluid inclusions. Post-acid washing with deionized water and drying brings the material to specification for semiconductor-grade and optical applications.

Chemical acid leaching process achieving semiconductor-grade quartz purity
Production Capacity

Built to Scale With Your Demand

0 MT
Average Output
Per month sustained production
0 MT
Maximum Capacity
Monthly peak production capability
30–50 t/hr
Processing Rate
Continuous throughput per hour
Supply Chain

Mine to Port. Full Transparency.

Every stage from extraction to export is operated, monitored, and documented by Max Minerals — no third-party intermediaries.

01

Mine Site

Raw vein quartz extracted from Mahagama, Sabaragamuwa Province

02

Crushing

Reduced to 5–10mm with 90%+ screening efficiency

03

Grinding

Precision grinding to 20–200 mesh custom targets

04

Purification

6-stage scrubbing, magnetic separation, acid treatment

05

Quality Lab

Full chemical analysis and COA issued per batch

06

Packaging

1MT FIBC bags, moisture-sealed for safe transport

07

Hambantota Port

FOB export to all major Asian ports

Geological Reserves

10 Million Metric Tonnes of Secured Reserves

Max Minerals holds full mining rights over Precambrian vein quartz deposits in Southern Sri Lanka. These geological formations — among the oldest and purest on the planet — provide a long-term, consistent supply of raw material for high-purity processing.

0M MT
Insitu Reserves
Verified vein quartz deposits with active mining rights
250,000+ MT
Float Deposits
Surface-accessible quartz material ready for extraction
Get Started

Need Custom Grades or Bulk Volumes?

Tell us your specification. We engineer the process to match your application requirements.

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